References and Projects

Exhaust air extraction and treatment of a large sewage treatment plant

Wastewater treatment – StEB Köln

At the large sewage treatment plant in Cologne Stammheim, the old exhaust air systems were to be recombined and renewed. In this context, a new exhaust air treatment plant was built with photo-oxidation technology to remove odors and hydrogen sulphide.


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Treated media:
Municipal wastewater, Air
Flow rate:
2 x 10.500 (m3/h)
Substances:
Odors, H₂S
Processes:
  • Activated Carbon
  • UV oxidation

Purification of exhaust air containing methanol

Medical technology

A cleaning solution containing methanol is used in the production of medical lenses. The resulting methanol vapours are extracted via the exhaust air duct and must be purified in order to comply with the limit value of 20 mg/m³ methanol before they are released into the environment. For this purpose, the exhaust air is led through the exhaust air purification module developed by uviblox, which consists of a UV purification stage with 120 UV-C lamps and a downstream activated carbon filter. Depending on the load of the exhaust air, the system switches the stages on and off.


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Treated media:
Air
Flow rate:
5.000 (m3/h)
Substances:
Methanol
Processes:
  • Activated Carbon
  • UV oxidation

Exhaust air purification system for odor reduction of exhaust gas containing CHC

Groundwater remediation plant – Harbauer GmbH

In order to purify groundwater contaminated with CHCs, the water is first passed through a two-stage countercurrent desorption system in which the CHCs are converted into the gas phase. By means of UV oxidation, the pollutants are then oxidised and mineralised and the air can be released odourlessly into the environment.


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Treated media:
Groundwater, Air
Flow rate:
1000 (m3/h)
Substances:
Benzene, CHC, Vinyl chloride
Processes:
  • UV oxidation

Odor reduction of exhaust air from thick sludge loading

Wastewater treatment plant – Berliner Wasserbetriebe Schönerlinde

The exhaust air extracted from the screen building at the Ruhleben sewage treatment plant in Berlin is contaminated with hydrogen sulphide concentrations. During a preliminary planning phase, UV photo-oxidation was selected as the preferred process for implementation. UV photo-oxidation by uviblox GmbH treats odour-contaminated exhaust air containing hydrogen sulphide from the intake and lift of the screen building. Within the scope of the contract, this UV photo-oxidation replaces a 3-stage old biofilter system with a downstream activated carbon air filter.


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Treated media:
Municipal wastewater, Air
Flow rate:
3.000 (m3/h)
Substances:
Odors, VOC
Processes:
  • Activated Carbon

Catalytic oxidation of chlorinated hydrocarbons (CHCs)

Groundwater remediation plant – Harbauer GmbH

Within the scope of a groundwater remediation plant of Harbauer GmbH for the removal of hydrocarbons in the groundwater, uviblox supplied a system for the catalytic oxidation of chlorinated hydrocarbons from the exhaust air of a compact stripper as well as a reaction tank.


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Treated media:
Groundwater, Air
Flow rate:
400 (m3/h)
Substances:
CHC
Processes:
  • Catalytic oxidation

Disinfection of exhaust air from a wastewater treatment plant

Food industry – Deutsche Extrakt Kaffee GmbH

Deutsche Extrakt Kaffee GmbH Berlin (hereafter DEK) has installed a biological wastewater treatment plant for the pre-treatment of its wastewater. Aerosols containing germs escape from the open aeration basins into the environment with a germ load of approx. 3,200 cfu/m³. This prompted DEK to supplement the biological wastewater treatment plant with a treatment of the exhaust air stream by means of an aerosol separator and UV disinfection system from uviblox.


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Treated media:
Air
Flow rate:
1800 (m3/h)
Substances:
Bacteria
Processes:
  • Demister
  • UV oxidation

Exhaust air purification plant for the reduction of hydrogen sulfide (H2S)

Emscher sewer system (Emschergenossenschaft)

In the context of the new construction project for the Emscher sewer (AKE), there was a requirement to reduce the hydrogen sulphide concentration in the air space of the sewer pipe by exhaust air extraction. The odor potentials typical of wastewater are present in the resulting exhaust air. To avoid odor nuisance to the surrounding area, the entire first construction section of the Emscher sewer was equipped with 33 UV systems from uviblox GmbH for exhaust air purification over a length of 26 km at 28 locations.


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Treated media:
Municipal wastewater, Air
Flow rate:
5.000-50.000 (m3/h)
Substances:
Odors, H₂S
Processes:
  • UV oxidation

Exhaust air purification plant for the degradation of solvents (VOC)

Chemical industry - KLEBCHEMIE M. G. Becker GmbH &Co. KG

In the production plant at the Weingarten site of KLEBCHEMIE M. G. Becker GmbH &Co. KG, process-typical VOC emissions with concentrations of up to 12 g/m³ are generated during the processing of adhesives. These are collected and degraded by means of catalytic oxidation with an upstream UV stage in order to comply with the limit values according to TA Luft (Technical Instructions on Air Quality Control).


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Treated media:
Air
Flow rate:
400 (m3/h)
Substances:
VOC
Processes:
  • Catalytic oxidation
  • UV oxidation

Exhaust air purification system for odor elimination

Berliner Wasserbetriebe - Klärwerk Ruhleben

The exhaust air extracted from the screen building at the Ruhleben sewage treatment plant in Berlin is contaminated with hydrogen sulphide concentrations. During a preliminary planning phase, UV photo-oxidation was selected as the preferred process for implementation. UV photo-oxidation by uviblox GmbH treats odour-contaminated exhaust air containing hydrogen sulphide from the intake and lift of the screen building. Within the scope of the contract, this UV photo-oxidation replaces a 3-stage old biofilter system with a downstream activated carbon air filter.


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Treated media:
Municipal wastewater, Air
Flow rate:
6.000 (m3/h)
Substances:
Odors, VOC
Processes:
  • UV oxidation

Cleaning of exhaust air containing solvents (VOC)

Chemical industry – Nitrochemie Aschau GmbH

During the production of propellant charges in the civil and military sector, exhaust air containing solvents (VOCs) is released. The resulting vapours are extracted via the exhaust air duct and were previously eliminated by means of a thermal afterburning system. This was replaced by a new plant with uviblox technology. Both direct and regenerative photo-oxidation are used.


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Treated media:
Air
Flow rate:
5.500 (m3/h)
Substances:
VOC
Processes:
  • Adsorption
  • UV oxidation

Exhaust air purification system for the reduction of odor emissions

Food industry – Unilever Deutschland GmbH Heilbronn

The production of spice mixtures by Unilever Deutschland GmbH in Heilbronn generates various odour emissions with a concentration of about 1.1 million GE/m³, which are a strong nuisance for employees and residents. uviblox GmbH was commissioned to plan and build a UV oxidation plant that removes the emissions with a purification efficiency of over 90 %.


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Treated media:
Air
Flow rate:
2.000 (m3/h)
Substances:
Odors
Processes:
  • UV oxidation

Exhaust air purification of solvent-containing exhaust air in the chemical industry

Chemical industry – Otto Chemie

The chemical industry for sealants and adhesives produces solvent-containing exhaust air of approx. 12,000 m³/h with pollutant concentrations of 300 to 700 mg/m³ from production areas and cleaning work. uviblox GmbH was commissioned to plan and construct a system for VOC removal by means of UV photooxidation in order to achieve pollutant concentrations below a value of 50 mgC/m³.


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Treated media:
Air
Flow rate:
12.000 (m3/h)
Substances:
Odors, VOC
Processes:
  • Adsorption
  • UV oxidation